Aluminum Vehicle Repair
Aluminum isn't steel. It needs dedicated tools, an isolated clean area, and special techniques — or corrosion and hidden weakness can result.
Specialized Repair for Aluminum-Bodied Vehicles
Automakers use aluminum to make vehicles lighter and more efficient — from the Ford F-150 to Jaguar Land Rover and many luxury models.
But aluminum can't be repaired like steel. It requires an isolated, contamination-free work area, dedicated aluminum-only tools, and specific joining methods. Mixing aluminum and steel work can cause galvanic corrosion that weakens the body over time.
A Dedicated Aluminum Repair Process
We isolate aluminum repairs from steel work and use equipment built specifically for aluminum, so your vehicle's structure is restored exactly as engineered.
- Isolated, contamination-free repair area
- Aluminum-only tools & dust extraction
- Self-piercing rivets (SPR) & rivet bonding
- Structural adhesive bonding
What Aluminum Repair Requires
Isolated Clean Area
A separate space that prevents steel-aluminum cross-contamination.
Aluminum-Specific Tooling
Dedicated tools that won't introduce corrosion.
Self-Piercing Rivets
SPR and rivet bonding as specified by the manufacturer.
Structural Adhesives
Approved bonding for strong, corrosion-resistant joints.
Corrosion Prevention
Methods that protect against galvanic corrosion.
OEM-Approved Welding
Aluminum welding done to manufacturer standards.
Vehicles With Aluminum Bodies
Aluminum-intensive construction is common across many of the brands we're certified to repair, including:
- Ford F-150 and aluminum-body trucks
- Range Rover and Jaguar models
- Many BMW, Audi & Mercedes-Benz models
- Corvette aluminum spaceframe
- Tesla and other EVs
- Luxury and performance sedans
- Mixed aluminum-and-steel bodies
- Hoods, doors & panels on many vehicles
Our Aluminum Repair Process
Free Estimate & Damage Assessment
We document all visible and hidden damage and review the plan with you.
OEM Procedure Research
We pull the manufacturer-approved repair procedures for your exact vehicle.
Precision Repair
Repairs are performed to factory tolerances using approved methods and genuine parts.
Calibration & Alignment
Structure, sensors, and systems are calibrated and aligned to specification.
Post-Repair Quality Check
We scan, road test, and inspect to confirm everything is right.
Documentation & Delivery
You receive documentation of the repair and we return your vehicle.
Trusted With Every Kind of Vehicle
Real repairs from our certified shops. (Hover to view in color.)
Aluminum, Restored to Factory Strength
Isolated repair, dedicated tooling, and OEM bonding methods — so your aluminum vehicle is as strong and safe as it was the day it was built.
Aluminum Vehicle Repair — Frequently Asked Questions
Can you repair aluminum vehicle bodies?
Why does aluminum need special repair?
Do you offer free estimates for aluminum vehicle repair?
Will you use genuine OEM parts?
Do you work with my insurance company?
What warranty do you provide?
Three Certified Collision Repair Locations
Call the location nearest you, or request a free estimate online.
Auto Body of Escondido
Auto Body of San Marcos
Auto Body of Murrieta
Drive an Aluminum-Bodied Vehicle?
Get a free estimate from a shop equipped for aluminum repair.